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Magnesium Oxide Ball Granular

    Magnesium Oxide Ball Granular

    MgO(%min)SiO2(%max)CaO(%max)Fe2O3(%max)Al2O3(%max)L.O.I.(%max)PHSize(≥90%)6515.06.01.51.0288-112-4mm/2-5mm/2-6mm6015.06.01.51.0308-11 *Custom made is possibleWhat is Magnesium Oxide Ball Granular?Magnesium Oxide Ball Granular is formed from calcined magnesite or seawater magnesia, processed into spherical granules. These granules typically range from 10 mm to 50 mm in diameter, depending on the application requirements. The ball shape ensures better flowability, uniform distribution, and easier handling compared to powder forms.Key Characteristics:Chemical Formula: MgOMelting Point: ~2,85...
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MgO

(%min)

SiO2

(%max)

CaO

(%max)

Fe2O3

(%max)

Al2O3

(%max)

L.O.I.

(%max)

PH

Size(≥90%)

65

15.0

6.0

1.5

1.0

28

8-11

2-4mm/2-5mm/2-6mm

60

15.0

6.0

1.5

1.0

30

8-11

 

*Custom made is possible

What is Magnesium Oxide Ball Granular?

Magnesium Oxide Ball Granular is formed from calcined magnesite or seawater magnesia, processed into spherical granules. These granules typically range from 10 mm to 50 mm in diameter, depending on the application requirements. The ball shape ensures better flowability, uniform distribution, and easier handling compared to powder forms.

Key Characteristics:

  • Chemical Formula: MgO

  • Melting Point: ~2,852 °C

  • Appearance: White or light gray spherical granules

  • Bulk Density: 1.0 – 1.5 g/cm³ (depending on grade)

  • Solubility: Insoluble in water but reacts with acids


Structure and Composition

The granular form of magnesium oxide is engineered to deliver high performance in demanding environments. Below is a breakdown of its structure:

ParameterSpecification (Typical)
MgO Content85% – 98% (depending on grade)
Fe₂O₃ Content≤ 0.5%
CaO Content≤ 2.0%
SiO₂ Content≤ 2.0%
Grain Size10 – 50 mm
Compressive Strength> 500 kg/cm²

The ball-shaped structure ensures reduced dust formation, improved spreading in molten steel, and uniform reactivity when used in chemical or metallurgical processes.


Applications of Magnesium Oxide Ball Granular

1. Steelmaking Industry

  • Acts as a slag conditioner to reduce impurities.

  • Provides refractory protection to furnace linings.

  • Reduces steelmaking costs by stabilizing slag composition.

2. Water and Wastewater Treatment

  • Neutralizes acidic wastewater streams.

  • Adjusts pH levels efficiently due to slow, controlled dissolution.

  • Acts as a cost-effective alkali source.

3. Refractory Materials

  • Used in brick, crucible, and furnace lining production.

  • Withstands extreme temperatures and chemical corrosion.

4. Environmental Applications

  • Captures heavy metals and impurities in flue gas treatment.

  • Useful for desulfurization in thermal power plants.

5. Glass and Ceramic Industry

  • Improves glass clarity and strength.

  • Acts as a stabilizer in ceramic glazes.


Usage Methods

The method of using Magnesium Oxide Ball Granular varies by industry. Below are typical usage guidelines:

Steelmaking

  1. Add MgO Ball Granular directly into the furnace during refining.

  2. Dosage: 5–15 kg per ton of steel (depending on slag condition).

  3. Ensure uniform distribution by combining with other flux materials.

Wastewater Treatment

  1. Add MgO granules to the neutralization tank.

  2. Dosage depends on water acidity (typically 1–5 g/L).

  3. Continuous stirring improves dissolution and neutralization.

Refractory Production

  1. Mix MgO Ball Granular with other refractory raw materials.

  2. Press into molds or linings under high pressure.

  3. Fire at temperatures above 1,500 °C to ensure bonding.

Environmental Treatment

  1. Introduce MgO granules into flue gas scrubbers.

  2. Dosage depends on sulfur dioxide concentration.

  3. Collect spent granules for safe disposal or recycling.


User Guide: Storage and Handling

Proper storage and handling of Magnesium Oxide Ball Granular ensure consistent performance and longer shelf life.

  • Storage Conditions:

    • Store in dry, ventilated areas.

    • Avoid contact with moisture to prevent premature hydration.

    • Use palletized packaging to prevent crushing.

  • Handling Instructions:

    • Wear protective gloves and goggles.

    • Use dust masks when handling large volumes.

    • Employ mechanical loading systems for bulk handling.


Common Issues and Troubleshooting

Even though Magnesium Oxide Ball Granular is stable and durable, users may encounter operational issues. Below is a troubleshooting guide:

ProblemPossible CauseSolution
Granules disintegrate too quicklyHigh humidity during storageStore in sealed, moisture-proof packaging
Poor slag conditioning in steelmakingIncorrect dosage or low MgO purityCheck MgO content and adjust dosage
Slow dissolution in wastewater systemsOversized granulesUse smaller granule size (10–20 mm)
Excessive dust during handlingPoor packaging or rough transportUse reinforced packaging and gentle handling

Maintenance and Service Life

  • Shelf Life: 6–12 months under proper storage.

  • Inspection: Check for moisture absorption every 3 months.

  • Recycling: Spent granules in steelmaking can sometimes be reused in cement or construction materials.


Advantages of Magnesium Oxide Ball Granular

  1. High Thermal Stability – Ideal for high-temperature processes.

  2. Controlled Reactivity – Granular form allows gradual dissolution.

  3. Reduced Dust Generation – Safer and more convenient compared to powders.

  4. Versatile Applications – Suitable across metallurgical, chemical, and environmental industries.

  5. Cost Efficiency – Long-lasting performance with lower consumption.


Safety Guidelines

  • Avoid direct skin and eye contact.

  • Use personal protective equipment (PPE) when handling.

  • Prevent dust inhalation by working in ventilated areas.

  • Dispose of spent granules according to local regulations.


Technical Specifications Table (For SEO)

ParameterIndustrial GradeRefractory GradeEnvironmental Grade
MgO (%)≥ 92≥ 95≥ 85
Grain Size (mm)10–3020–5010–20
Bulk Density1.2 g/cm³1.4 g/cm³1.0 g/cm³
ApplicationSteelmakingRefractory bricksWastewater treatment

Frequently Asked Questions (FAQ)

Q1: What is the difference between Magnesium Oxide Powder and granular ball form?
A1: The granular ball form is easier to handle, reduces dust, and provides controlled dissolution, making it more suitable for large-scale industrial use.

Q2: Can Magnesium Oxide Ball Granular replace lime in wastewater treatment?
A2: Yes, in many cases MgO provides more stable pH adjustment and less sludge formation compared to lime.

Q3: Is it safe to store MgO Ball Granular outdoors?
A3: Not recommended, as moisture can cause hydration and reduce effectiveness.

Q4: How do I select the right size of MgO granules?
A4: Choose smaller granules for faster reaction (wastewater treatment) and larger granules for longer-lasting refractory use.

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